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PERCrete Floor Resurfacing

 

PLEASE CONTACT A GEOCHEM SALES REPRESENTATIVE FOR OTHER POSSIBLE OPTIONS

PERCrete Urethane Floor is a rapid curing polymer concrete for restoring old concrete.  A powder blend is mixed with "A" and "B" components to form a thin, self leveling slurry.  This slurry is applied evenly over old concrete to create a new floor.  Within two hours the new floor supports loading.  PERCoat, a 100% solids coating, is applied to create an easily cleanable, decorative surface.  PERCrete Flooring is odorless and non-flammable thus suitable for application in occupied structures without special ventilation.


Odorless & Non-Flammable
PERCrete Urethane Floor TM
Product Description
 

PERCrete is odorless, non-flammable, fast curing & strong, this polyurethane floor is a pourable slurry that is easily spread over floors with a notched squeegee or a gauge rake.  It bonds without priming.  Uniformly graded sand or glass beads broadcast on uncured PERCrete creates high traction surface.  

BENEFITS 
Odorless, Non-Flammable, No VOCs, Easily Applied, Easily Maintained, Smooth or High Traction, Easily Colored, Fast Curing, Withstand Repetitive Impact, Non-Marking, Supports Heavy Loads, Long Wearing, Tolerates Heat & Thermal Shock, Bonds to Concrete, Wood, Steel, Indoor/Outdoor Use, Not DOT Regulated. 

TYPICAL APPLICATIONS 
For repairs encountering heavy mechanical & high impact loading.  Suitable for patching, leveling, and crack repair prior to floor resurfacing or coating.  A thin coating of PERCrete seals & protects concrete from chemical attack.  Repairs 1/8" to full depth, indoors and outdoors. 

USES 
Aircraft Hangars, Livestock Holding & Washing, Bakeries, Bottling Plants, Breweries & Distilleries, Cafeterias & Kitchens, Chemical Processing, Chemical & Toxic Waste Storage, Fuel & Chemical Secondary Containment, Clean Rooms, Laboratories, Coolers & Freezers Correctional Facilities, Dairies, Milk Process Areas, Electronics & Computer Mfg., Food Processing, Laundries, Locker & Shower Rooms, Meat & Poultry Processing, Pharmaceutical Production, Film Processing, Pickling, Etching & Plating, Printing Plants, Pulp & Pager Processing

Refineries, Petrochemical, Stadium-Restrooms & Concessions, Surgical Suites & Autopsy Rooms, Tank Farms-Secondary Containment, TV Studio Production Floors, Traffic Aisles, Warehouse & Loading Docks 

SURFACE PREPARATION 
Remove loose & unsound material.  Sandblast or shotblast contaminated surfaces.  Clean and blow out cracks with dry compressed air.  Dry wet surfaces. Moist surfaces create weak bond. 

MIXING 
Blend "A" liquid with powders.  Next, add "B" liquid & mix for one minute.  Blend is pourable.  Working time is 22 minutes at 75 degrees F. 

INSTALLATION 
Squeegee, screed, gauge-rake.  Broadcast surface with uniformly graded sand for high traction.  For deep repairs, place PERCrete in lifts alternating with aggregate.  Installation temp. -25 to +40 degrees C (-14 to +104 degrees F). 

TYPICAL PHYSICAL PROPERTIES 

Hardness, Durometer "D"
Compressive strength, psi

Flexural strength, psi
Tensile Strength, psi
85
5950
2500
1300
SHELF LIFE 
One year unopened stored dry & cool indoors. 

PACKAGING 
65 pound kits.  Kit includes Powder Blend and "A" component enclosed in a 6 gallon pail and "B" Component in a 1/2 gallon container.

 
WARRANTY:  The recommendation for the use of our products are based on tests believed to be reliable.  However, we do not guarantee the results to be obtained by others under different conditions.  NO WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS MADE.  Nothing in this data sheet is intended as a recommendation to use our products so as to infringe on any patent.
PERCrete Urethane Floor TM
APPLICATION
 
A PERCRETE KIT INCLUDES: 
  1. PERCRETE POWDER BLEND
  2. PERCRETE A
  3. PERCRETE B
PACKAGING & COVERAGE 
PERCrete Urethane Floor powder and "A" Component (inside the pail in a one gallon container) are packaged in a 6 gallon pail.  "B" Component is in a 1/2 gallon container.  This 65-pound kit has a cubic volume of 0.54 cubic feet and covers of 50 square feet at 125 mils. 

SAFETY 
PERCrete is not a significant skin or eye irritant.  Nevertheless, skin or eye contact may lead to sensitization.  Appropriate protection is necessary.  Gloves and safety glasses are required for handling PERCrete  Wash hands before eating, drinking or smoking after handling PERCrete. 

SURFACE PREPARATION 
Remove prior coatings or other contamination by sand or shot blasting.  Repair all concrete damage to grade.  Use Concrete Welder to repair cracks, spalls and divots. 

MIXING 
Add all of "A" liquid into Powder Blend pail.  Mix thoroughly with heavy duty mixer (about 3 minutes).  Next add all "B: liquid and mix thoroughly for one minute.  Blend is pourable.  Working time is approximately twenty-two (22) minutes at 75 degrees F. 

INSTALLATION 
Squeegee, screed, gauge-rake or trowel PERCrete mix to desired thickness (usually from 100 to 250 mils).  Smooth with porcupine roller.  Broadcast uniformly graded sand to refusal to eliminate 

bubbles.  Installation temperatures are between -25 degrees C to 40 degrees C (-14 degrees F to 104 degrees F). 

CURE 
Cure for 2 hours minimum at 75 degrees F. before subjecting to traffic.  Cold temperatures slow cure.  At 55 degrees F., six hours cure is needed for full traffic.  Cold weather cure is accelerated by maintaining PERCrete warm prior to application. 

TOPCOATING 
For smooth, easily cleanable surface topcoat with PERCoat.  Remove excess sand from PERCrete prior to application.  Allow 2 hours cure minimum before applying PERCoat.  Refer to PERCoat application information for installation procedure. 

SHELF LIFE 
PERCrete shelf life is one year when stored indoor, unopened under cool & dry conditions. 

PAIL DISPOSAL 
Dispose empty pails in accordance with all local, State and Federal regulations. 

FIRST AID 
IF INHALED:  Remove to fresh air, if not breathing, give artificial respiration, preferably mouth -to - mouth.  If breathing is difficult, give oxygen, call a physician.  SKIN CONTACT:  Wash skin with soap and water.  Remove contaminated clothing.  EYE CONTACT:  Flush with water, continue for a least 15 minutes.  Call a doctor. 

In case of a liquid spill of unmixed materials "A" & "B" absorb spilled material with sawdust or other absorbent, sweep into a waste container, neutralize with decontamination solution (95% water, 5% ammonia, 2% detergent) and store open container outdoors for a minimum of 24 hours.  Dispose neutralized waste in accordance with Federal, State and local government environmental regulations.

 
WARRANTY:  The recommendation for the use of our products are based on tests believed to be reliable.  However, we do not guarantee the results to be obtained by others under different conditions.  NO WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS MADE.  Nothing in this data sheet is intended as a recommendation to use our products so as to infringe on any patent.
 
PERCrete ADVANTAGES
 
  1. Short Curing Time -  Floors support loads within 2 hours of application
  2. Application Temperature - Application year round.  Cures at temperatures from 20 degrees F. to 100 degrees F.
  3. Chemical Resistant - Resists chemicals including solvents, oils, acids and caustics.
  4. Durable Surface - Seamless, flexible, and has excellent impact and abrasion resistance.
  5. 100% Solids - Contains no volatile organic compounds.  Almost odorless.  Usable in occupied structures without special ventilation.
  6. Heat and Burn Resistant - Easily withstands the effects of boiling water and intermittent exposure up to 350 degrees F.  It will not support burning.
  7. Moisture Resistant - Once applied, PERCrete is water tight and impervious to moisture.
  8. Chemical and Mechanical Bonding - Polymerizes to itself proving both a mechanical and chemical bond.  Excellent intercoat adhesion.
  9. Easy Maintenance - Easily maintained using standard cleaning procedures.  Will withstand steam cleaning.  Non-skid aggregate is topcoated with resin to simplify cleaning.
  10. Application Easily Learned - Easy application means excellent production rates & reduced labor costs.  PERCrete is a primer-less system applied by hand

[Contact Us!] For Additional Information And Pricing! 

 

ASPHALT & CONCRETE REPAIR APPLICATIONS (PDF's)

Armored Nosing and Joint Repair Control Joints Deep Spall Repair
Full Depth Crack Repair Header and Joint Replacement Isolation Joint At Retaining Wall
Joint Repair Using Existing Headers Protective Surface Overlay Slip Joint Surface Repair
  Traffic Sensor Loop  

 

IMPORTANT NOTICE:
Recommendations for product use are based on tests believed to be reliable.  Field conditions vary widely.  For this reason, the user must determine product suitability for the particular use and specific method(s) of application.  THE FOLLOWING IS MADE IN LIEU OF ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.  Sellers and manufacturers only obligation shall be to replace such quantity of the product proved to be defective.  NEITHER SELLER NOR MANUFACTURER SHALL BE LIABLE FOR LOSS OR DAMAGE, DIRECT, INCIDENTAL OR CONSEQUENTIAL, REGARDLESS OF THE LEGAL THEORY ASSERTED, INCLUDING NEGLIGENCE AND/OR STRICT LIABILITY.  The foregoing may be altered only by an agreement signed by officers of seller and manufacturer.  WARRANTY:  The recommendation for the use of our products are based on tests believed to be reliable.  However, we do not guarantee the results to be obtained by others under different conditions.  NOW WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS MADE.  Nothing in this data sheet is intended as a recommendation to use our products so as to infringe on any patent.

 

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