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Civil Construction And Land Protection Products Since 1982

Elastic Cement AC - Polymer

Advanced Asphalt Reconstruction System

High-Volume Structural Restoration & Industrial Pavement Stabilization

Percol Elastic Cement AC is an engineered, machine-dispensed polymer designed for the rapid reconstruction of distressed asphalt infrastructure. It provides a permanent solution for wide-scale pavement failures—including alligator cracking, deep potholes, and longitudinal cold joints—without the requirement of costly removal or demolition. By restoring massive aggregate interlock, Elastic Cement AC stabilizes the pavement matrix to support heavy axle loads and prevent reflective cracking.

Key Industrial Performance Attributes

  • No-Demolition Reconstruction: Effectively restores asphalt integrity in-place, eliminating the logistical burden of removal, hauling, and hot-mix mobilization.

  • Structural Matrix Restoration: Deeply penetrates the aggregate base to restore interlock, ensuring safe load transfer across fatigued pavement sections.

  • Rapid Operational Re-entry: Engineered for high-speed deployment; repairs solidify in under two minutes and are ready for full traffic loads within 10 minutes.

  • Impermeable Armor: Creates a 100% waterproof and fuel-proof barrier that prevents water intrusion and freeze-thaw spalling.

  • Seismic & Movement Resilience: Specifically designed to repair wide cracks caused by earth movement, subsidence, or seismic activity.

  • Aesthetic Integration: Visually blends with surrounding asphalt while providing a smoother ride profile and improved skid resistance.

Primary Industrial Applications

  • Alligatored Pavement Stabilization: Sealing and structural reinforcement of fatigued areas to prevent sub-base failure.

  • Critical Joint Repair: Permanent bonding of longitudinal cold joints and wide expansion cracks.

  • Aviation Infrastructure: Fuel-proofing and FOD (Foreign Object Debris) prevention on airport taxiways and fueling aprons.

  • Municipal Infrastructure: Rapid repair of potholes and utility cuts around manholes and traffic loops to minimize lane closure duration.

Technical Application Guidelines

Pot Hole & Structural Void Repair

  1. Preparation: Clean and dehydrate the repair zone using a heat lance to ensure a moisture-free substrate.

  2. Infill: Fill the void with clean, dry crushed rock or Black Rock aggregate to grade.

  3. Saturation: Flood the aggregate with Percol Elastic Cement AC using the Vari-Flo plural component pump.

  4. Safety Finish: Broadcast Asphalt Topping Sand over the liquid to provide high traction and UV protection.

Fatigue (Alligator) Mitigation

  • Procedure: Fill surface fissures with clean, dry 16-mesh sand, then apply Elastic Cement AC to the area. Top with additional sand to refusal and sweep excess after solidification (approx. 2 minutes).

Technical Resources & Support Documents

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