Elastic Cement

 Percol Elastic Cement: High-Performance Structural Concrete Restoration

Engineered Flexibility for Rapid-Setting Bridge Deck and Infrastructure Repair

Percol Elastic Cement is a premier, machine-dispensed polymer engineered to create high-performance, flexible polymer concrete. When metered and pumped through Percol dual-component dispensing equipment, the reactive "A" and "B" components effectively "percolate" through pre-placed aggregates to form a rapid-setting structural repair. Within 10 minutes, the repair is ready to withstand heavy traffic loads, high-frequency vibration, and thermal expansion—making it the industrial standard for spall repair, structural overlays, and pavement stabilization.

The Engineering Advantage: Structural Resilience

• Elastic Load Distribution: Designed with high elongation properties to act as a structural shock absorber, distributing energy from heavy axle loads and preventing delamination.

• Rapid-Set Infrastructure Restoration: Solidifies in less than 2 minutes and achieves full traffic readiness in under 10 minutes, minimizing lane closures and operational downtime.

• Primerless Monolithic Bond: High-strength adhesion to concrete, steel, and wood without the requirement of separate bonding agents.

• Waterproof & Anti-Corrosive: Creates an impermeable barrier that seals decks from moisture and prevents the corrosion of reinforcing steel (rebar).

• Extreme Climate Performance: Successfully deployed year-round, maintaining performance in both sub-freezing winters and high-heat summer environments.

• Industrial Safety Profile: Odorless and non-toxic during application; features a high flash point with no peroxides or heavy metals.

Primary Industrial Applications

• Spall & Pothole Reconstruction: Rapid restoration of structural voids in highways, runways, and loading docks.

• Bridge Deck Overlay Systems: Comprehensive resurfacing of damaged decks to restore ride quality and waterproof the structure.

• Mismatched Slab Leveling: Creating feathered transitions between adjacent slabs to eliminate trip hazards and equipment damage.

• Expansion Joint & Header Repair: High-performance nosing for bridge joints and armored headers.

Technical Application Guidelines

Spall & Structural Void Restoration

1. Preparation: Remove unsound concrete. Decontaminate and dry the repair zone using dry compressed air.

2. Aggregate Matrix: Fill the void to grade with clean, dry, dust-free crushed rock.

3. Machine Dispensing: Utilize Percol Dual Proportioning Systems (1:1 ratio) to flood the aggregate matrix.

4. Safety Finish: Broadcast Asphalt or Concrete Topping Sand for a high-traction, anti-skid surface.

Bridge Deck Multi-Layer Overlays

• System Process: Shot-blast the deck, apply 30–40 mils of Elastic Cement, and cover with clean aggregate. Repeat the process to achieve the specified thickness, finishing with a final securing coat of polymer.

Technical Resources & Project Support

• Armored Nosing and Joint Repair

• Control Joints

• Deep Spall Repair

• Full Depth Crack Repair

• Header and Joint Replacement

• Isolation Joint At Retaining Wall

• Joint Repair Using Existing Headers

• Protective Surface Overlay

• Slip Joint Surface Repair

• Traffic Sensor Loop

• Technical Data: Click here for Percol Elastic Cement TDS

• Safety & Compliance: Click here for the Safety Data Sheet (SDS)

• System Planning: Crack Calculator, Product Calculator, and Coverage Charts

CRACK CALCULATOR, PRODUCT CALCULATOR AND COVERAGE CHARTS

• Crack Calculator, Product Calculator, and Coverage Chart.

Available Packaging Options

• High-Volume Supply: 55-gallon drums, 15-gallon barrels, and 5-gallon pails for industrial machine-pumping.

• Maintenance Kits: Also available in 21 oz and 53 oz dual-cartridge kits for localized structural repairs.

Restore your infrastructure with the speed and flexibility of Percol Elastic Cement. Request a Custom Industrial Quote or contact our technical dept.to discuss project specifics.